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LONG TRAVEL SUSPENSION
As one of the most trusted names in offroad light truck suspension systems, Fabtech breaks into the ATV market with their cutting edge Yamaha Rhino Long Travel suspension system. Designed as a complete system, the front and rear control arms feature 1.25 OD .120 wall 4130 Chromoly tubing with dimple die gusset plates for unsurpassed strength. Arms mount to the frame via graphite impregnated Delrin bushings. Front upper arms utilize 3/4 " teflon lined heim ends with lower arms receiving 7/8” uniballs for an unrestricted 13” of usable wheel travel. Working in conjunction with the wider track width and travel, Fabtech includes steering rod extensions with 1/2 “ heim ends. This system is available with replacement 4340 heat treated axle shafts for aggressive driving or with complete heavy duty CV axle assemblies. The heart of this system is Fabtech's Dirt Logic 2.0 Resi Coilover shocks. These shocks contain components from Fabtech's race shock line for maximum durability. Extensive ride work was performed to dial in the shock valving for aggressive high speed offroad driving while still providing a comfortable low speed ride for cruising around campsites and pits. All components included in this system are finished in a neutral gun metal gray powdercoat to blend with the undercarriage of every Rhino. Systems come complete with all the necessary parts and hardware for a one stop purchase.

Suspension dimensions compared to stock
Width - 6” wider per side
Height - 3” taller
Wheelbase - 4” longer overall, 2” front and 2” rear

Installation specs-
Install time - 4 hours w/extended length axle shaft kit
2 hours w/CV assembly axle kit
Welding required- No
Cutting required- No

Tires and Wheels-
Stock tires and wheels- Yes

Aftermarket sizes-
Tires- Front 26X9R12 Rear 26x12R12*

Wheels- 12 x 7 w/ 5+2 offset
* May require trimming of plastic fender
2008 Yamaha Rhino
6” Long Travel w/ Dirt Logic Shocks and Axle Shafts
 
1 FTR10079 Component Box 1  
1 FTR10013 Component Box 2  
1 FTR10080 Component Box 3  
 
2005-2007 Yamaha Rhino
6” Long Travel w/ Shocks and Axle Shafts
 
1 FTR10012 Component Box 1 FTR10012,14I
1 FTR10013 Component Box 2 FTR10013I
1 FTR10014 Component Box 3  
 
2005-08 Rhino
Stainless Dash Trim Rings
These precision laser cut pieces will add a finished look to any Rhino. Attaches with factory hardware or can be installed with optional stainless nut insert kit.
1 FTR10032    
 
2005-08 Rhino
Stainless Nut Insert kit
As a replacement to the factory trim hardware this kit provides stainless steel fasteners for a refined installation of Fabtech trim pieces. Kit includes all the necessary hardware and installation tool to install Fabtech’s Bed Caps and the Dash Trim Ring kit along with additional hardware to replace the remaining bed plastic caps.
1 FTR10007    
 
2005-08 Rhino
Bed Caps
Protect the top of the bed rails from scratches and dents with Fabtech’s Bed Caps. Available in satin Stainless Steel or Black Powdercoated steel construction. Attaches with factory hardware or can be installed with optional stainless nut insert kit.
1 FTR10040 Stainless  
1 FTR10040BK Black  
 
2005-08 Rhino
Lower Bed Valance Kit
Finish off the lower edging of the bed with these trim guards. Constructed of satin Stainless Steel or Black Powdercoated steel. Includes stainless mounting hardware.
1 FTR10038 Stainless  
1 FTR10038BK Black  
 
2005-08 Rhino
Billet Tow Claw
When your friends need a little help getting unstuck use our billet hitch hook to secure a tow line. Fits into the Rhino stock receiver hitch. Not for use on vehicles over 1,100 lbs GVW.
1 FTR10053    
 
2005-08 Rhino
Frame Horn Caps
Finish off the rear frame appearance of your Rhino with these polished billet caps. The Pair of caps insert into the rear frame horns for a refined custom look.
1 FTR10059    
 
2005-08 Rhino
Tailgate Latch Kit

Machined and high polished our tailgate latches will add the finishing touch to the exterior of any Rhino. The attention to detail in the machining process includes finger grips and horizontally cut bars. Sold in pairs with Fabtech logo or plain.

1 FTR10049 w/Logo  
1 FTR10050 w/o Logo  
 
2005-08 Rhino
Billet Side Mirrors

These custom machined billet aluminum mirrors have strong mounting arms that securely fasten the 3” round mirror to the stock cage or 1.75 ” OD tubing. Sold in pairs.

  FTR10048    
 
2005-08 Rhino
Billet Headlight Knob

High polished billet shifter knob will accent the area between the seats for a true custom interior appearance. The polished finish is smooth to the touch for comfort.

  FTR10051    
 
2005-08 Rhino
Billet Shifter Knob

High polished billet shifter knob will accent the area between the seats for a true custom interior appearance. The polished finish is smooth to the touch for comfort.

  FTR10052    
 
2005-08 Rhino
Control Arm Frame Gussets

These weld on gussets surround the control arm pivot holes on the factory frame to provide additional surface area, reducing the possibility of tearing. This gusset kit is compatible with stock and aftermarket suspensions that utilize the factory control arm pivot holes.   

1 FTR10015    
 
2005-08 Rhino
Replacement Heim Steering

This system replaces the factory tie rod assemblies for use in rugged offroad terrain.  Consisting of inner and outer
3 /4” Teflon lined Heim ends with 1” OD .120 wall DOM tubing these new tie rod assemblies directly replace the stock steering on + 6” Long Travel systems.

1 FTR10006    
 
2005-08 Rhino
Heavy Duty Spindles

These Spindles are constructed of Ductile Iron with a structural webbing to handle increased impact loads. Fabtech offers these as a bolt-on replacement for the stock Spindles or as an addition to their Long Travel Kit. Each pair of Spindles are available with the bearings & seals pre-installed, making for a quick and easy install, or without.

1 FTR10071 Stock w/o Bearings & Seals (pair)  
1 FTR10072 Long Travel w/o Bearings & Seals (pair)  
1 FTR10073 Stock w/Bearings & Seals (pair)  
1 FTR10074 Long Travel w/Bearings & Seals (pair)  
 
2005-08 Rhino
Rear Bumper

This rear 1.5” OD tubular bumper wraps around the corners of the bed to provide side and rear protection. The bolt on design attaches directly to the frame for maximum protection. Note that due to this frame mounted design the bed will not tilt. Bumper is available in a black powdercoat finish.

1 FTR10005BK Black  
 
2005-08 Rhino
Stock Replacement

Dirt Logic 2.0 Shock w/Resi

1 FTR60132 Front (pair)  
1 FTR60135 Rear (pair)  

Dirt Logic 2.0 Long Travel Shock w/Resi

1 FTR60138 Front (pair)  
1 FTR60141 Rear (pair)  
 
2005-08 Rhino
Front Bumper w/Over Rider Bar

Obtain increased front end protection with Fabtech’s 1.5” OD tubular Bumper and Skid Plate. Bumper mounts directly to the frame without drilling and has provision for up to four auxiliary lights. The 3/16” think aluminum skid plate is laser cut and lined grained for an exceptional finish.  Bumper is available in black powdercoat finish.

Front Bumper & Skid Plate w/Over Rider
1 FTR10004BK Black  
 
Front Bumper w/o Over Rider Bar
1 FTR10019BK Front Bumper & Skid Plate w/o Over Rider Bar  
 
Tilt Bed Handle Cover
1 FTR10060 Tilt Bed Handle Cover  
 
Rear Differential Support Kit
1 FTR10009 Diff Support Kit  
 
FMF Powerline Muffler
1 FTR10054 FMF PowerLine Muffler (660 only)  
 
FMF Powercore 4 Exhaust
1 FTR10055 FMF PowerCore 4 Exhaust (660 only)  
 
Rhino Spindles RHINO SPINDLE
Fabtech introduces their new Heavy Duty Spindles for the Yamaha Rhino. These Spindles are constructed of Ductile Iron with a structural webbing to handle increased impact loads. Fabtech offers these as a bolt-on replacement for the stock Spindles or as an addition to their Long Travel Kit. Each pair of Spindles are available with the bearings & seals pre-installed, making for a quick and easy install, or without.
hoop REAR DIFFERENTIAL SUPPORT KIT
Under aggressive driving conditions the rear differential housing can experience heavy torque loads that can cause cracking of the aluminum housing. This support kit aids in securing the rear differential housing for extreme offroad use.
Control Arm Frame Gussets CONTROL ARM FRAME GUSSETS
These weld on gussets surround the control arm pivot holes on the factory frame to provide additional surface area, reducing the possibility of tearing. This gusset kit is compatible with stock and aftermarket suspensions that utilize the factory control arm pivot holes.
Replacement Heim Streering REPLACEMENT HEIM STEERING
This system replaces the factory tie rod assemblies for use in rugged offroad terrain. Consisting of inner and outer 3 /4” Teflon lined Heim ends with 1” OD .120 wall DOM tubing these new tie rod assemblies directly replace the stock steering on + 6” Long Travel systems.
Dirt Logic 2.0

DIRT LOGIC 2.0
The Dirt Logic 2.0 Coilovers directly replace the front and rear shocks on Rhino’s with stock suspension or with Fabtech’s Long Travel system. Extensive ride work has resulted in a supple ride at low speeds for cruising around camp with superior dampening capacity at high speeds for those aggressive trail rides.

• 2” OD Threaded Nickel Plated Steel Body
• 2.25” OD Steel Reservoir
• Large 7/8” OD Induction Hardened Chrome Piston Rod
• Preset valving for optimum ride quality at all speeds
• Adjustable Coilover construction
• Eibach Coil Springs for increased off road life
• 6061 T6 Polished and Anodized Billet Components
• Aluminum Extended Rod ends with Teflon Bearings
• Includes Reservoir mounting system

Stock Replacement Shock Features -6 Stainless steel O-Ring Resi Hose Spring Rate: Front- 250LB Rear- 450LB Long Travel Shock Features -8 Braided Cloth O-Ring Resi Hose Spring Rate: Front- 200LB Rear- 300LB Enlarged Rod Guide & DU Bushing Robust Top Cap assembly Billet Back Up Schrader Cap

 

Dirt Logic 2.0  
Rear Bumper REAR BUMPER
This rear 1.5” OD tubular bumper wraps around the corners of the bed to provide side and rear protection. The bolt on design attaches directly to the frame for maximum protection. Note that due to this frame mounted design the bed will not tilt. Bumper is available in Black Powdercoat or raw for paint to match applications.
Bed Caps BED CAPS
Protect the top of the bed rails from scratches and dents with Fabtech's Bed Caps. Available in satin Stainless Steel or Black Powdercoated steel construction. Attaches with factory hardware or can be installed with optional stainless nut insert kit.
Lower Bed Valance Guards LOWER BED VALANCE GUARDS
Finish off the lower edging of the bed with these trim guards. Constructed of satin Stainless Steel or Black Powdercoated steel. Includes stainless mounting hardware.
Front Bumper w/Over Rider Bar FRONT BUMPER W/OVER RIDER BAR
Obtain increased front end protection with Fabtech's 1.5” OD tubular Bumper and Skid Plate. Bumper mounts directly to the frame without drilling and has provision for up to four auxiliary lights. The 3/16” think aluminum skid plate is laser cut and lined grained for an exceptional finish. Bumper is available in Black Powdercoat or raw for paint to match applications.
Dash Trm Rings

DASH TRIM RINGS
Refine the look of your Rhino dash with these satin stainless trim rings. These precision laser cut pieces will add a finished look to any Rhino. Attaches with factory hardware or can be installed with optional stainless nut insert kit.

STAINLESS NUT INSERT KIT
As a replacement to the factory trim hardware this kit provides stainless steel fasteners for a refined installation of Fabtech trim pieces. Kit includes all the necessary hardware and installation tool to install Fabtech's Bed Caps and the Dash Trim Ring kit along with additional hardware to replace the remaining bed plastic caps.

Billet Side Mirror

BILLET SIDE MIRROR PAIR
These custom machined billet aluminum mirrors have strong mounting arms that securely fasten the 3” round mirror to the stock cage or 1.75 ” OD tubing. Sold in pairs.

 

Latch No Logo

BILLET TAILGATE LATCH KIT (NO LOGO)
Machined and high polished our tailgate latches will add the finishing touch to the exterior of any Rhino. The attention to detail in the machining process includes finger grips and horizontally cut bars. Sold in pairs with Fabtech logo or plain. 

Latch  
Latch Logo

TAILGATE LATCH KIT (LOGO)
Machined and high polished our tailgate latches will add the finishing touch to the exterior of any Rhino. The attention to detail in the machining process includes finger grips and horizontally cut bars. Sold in pairs with Fabtech logo or plain.

Billet Headlight Switch Knob

BILLET HEADLIGHT SWITCH KNOB
Dress up your Rhino dash with our polished billet switch knob. Directly replaces the stock knob for a finished look.

Billet Shifter Knob

BILLET SHIFTER KNOB
High polished billet shifter knob will accent the area between the seats for a true custom interior appearance. The polished finish is smooth to the touch for comfort.

 

Billet Tow Claw

BILLET TOW CLAW
When your friends need a little help getting unstuck use our billet hitch hook to secure a tow line. Fits into the Rhino stock receiver hitch. Not for use on vehicles over 1,100 lbs GVW.

Tilt Bed Handle Cover

TILT BED HANDLE COVER
This polished billet accessory has been designed for Rhino's that have eliminated the factory tilt bed mechanism. The billet plate covers the tilt bed handle area on the body and will add a touch of refinement to any Rhino.

Frame Horn Caps

FRAME HORN CAPS
Finish off the rear frame appearance of your Rhino with these polished billet caps. Each cap inserts into the rear frame horns for a refined custom look.

FMF Powerline Muffler

FMF POWERLINE MUFFLER
The PowerLine muffler is a must have bolt-on for any Rhino requiring additional power.  This is a completely mechanical design built from durable, high strength stainless steel for years of service.

  • Performance gains throughout RPM range
  • Mechanical design, no packing to blow out
  • Stainless steel construction will never melt through or rust
  • USFS approved spark arrestor
  • Fits all 660 Yamaha Rhino's only

 

FMF POWERCORE 4 EXHAUST SYSTEM
The PowerCore 4 is constructed from 100% U.S. stainless steel for superior durability.  The mechanical design of the muffler means no packing to blow out overtime. The internal housing consists of a series of precise baffles and chambers to lower sound and perform better than stock.  As an added benefit, the PowerCore 4 is considerably lighter than any stock utility exhaust and has Forestry approved spark arrestor.

  • Increased torque and better performance
  • Mechanical design, no packing to blow out
  • Stainless steel construction will not melt through or rust
  • USFS approved spark arrestor.
  • Optional sound inserts available
  • Made 100% in house at FMF Racing
  • Fits all 660 Yamaha Rhino's only
Orange Rhino
 
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©2006 Fabtech Performance Suspensions
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